December 31, 2011

S2 + bass module

December 29, 2011

Bass module - part 4

Currently working on getting the boxes ready for painting. You can see an expressed join around the front baffle, but all other butt joins have had a groove cut, then filled with two part filler. 

Right side. The vertical on the right is the expressed join. All edges have a 3mm roundover.

Joins have all been filled at least twice, then a smooth filler is applied.

Front view: 

Rear view

Sanding tools - Bosch belt sander, Ryobi random orbital sander, Ozito palm sander

When you are planning to spray a high gloss paint finish over MDF, it pays to have some good sanding tools to make the job quicker and easier. I'm using a two part builders filler. I believe it is similar to automotive body filler, but intended to adhere to timber. I'm also trying out a filler over the top to get things smooth. It is premixed.

Belt sanders are extremely handy. I like to use the belt sander over butt jointed edges and it can help get things flat and it does a quick job. You can start with coarse grit paper but you can't expect it to get smooth and there is always a join. They also make a lot of mess so it's a good idea to get a good one. Bosch have a good filtration system. When you pay a bit more for a Bosch when compared to say a Ryobi or some of the cheapies, that's what you get. It's worth the extra.

After the belt sander, these two units come next. On the left is a Ryobi random orbital sander. You have to buy the special sanding discs that will stick on and they also have the holes - see the first photo. The beauty of this one is that it has suction built in so that most of the sawdust goes in to the bag. It costs little more than the cheapies and has variable speed and a better filtering system. If you use the belt sander in your workshop, it will cover everything in sawdust, but this unit doesn't have that problem. The paper only goes up to 240 grit so that does limit its use.

The palm sander on the right is a cheapie. I bought this one primarily to use with fine grit paper prior to polishing a painted surface. It needs not special paper, so you can buy big sheets and cut to size, meaning it's more economical. It has a 3 year warranty. The filtration system only works with a vacuum cleaner attached. This is why this unit is so cheap! 

December 16, 2011

bass module - part 3

Part 1 >
Part 2 >
Part 4 >

Box is now assembled and the driver cut outs are done.

I've used a router bit to cut a grove along butt joins. Normally when painting over MDF butt joins a hairline crack appears over time. One strategy to combat this is with a groove, another is to then fill the groove with two part bog filler. I plan to trial both on this box.

You can see the cut out for the speakon terminal at the back.

Part 1 >
Part 2 >
Part 4 >

December 11, 2011

Dastrix bass traps before and after - part 2

Bass module - continued

Bracing and top and bottom panels

Inside layer of the front panel added:



You may notice that I don't use a lot of clamps compared to many other builds posted online. I prefer to glue and screw because it allows me to keep working, as the screws hold things in place without the need to wait until the glue achieves adequate strength.

The vertical members below serve as bracing for the angled back walls. They also enabled the bracing to be connected together without adding any but the top and bottom panels.

Side walls were attached after the frame, followed by the back, with the angled sections added last.

Box now assembled:

The box is double layer on the front, single layer elsewhere. It will have a composite material applied on the internal walls later.

10mm strips were added so that I could do angle cuts on the table saw.

No, my fingers didn't get that close! Held in place for the photo to show how they were cut. 

December 4, 2011

Bass modules

This is the beginning of bass for my point source horns. The driver is an Eminence Magnum 18LF, an 18" pro woofer. It could work well in a 110L vented box but in my particular room a 60L sealed box is a good choice because the bottom end will be handled by subs. In this situation a vented alignment gains little except a bigger box.

The design is a simple sealed box with bracing and a shape which fits closer to the corners.
MDF has been cut and I've started to put together the bracing.


November 19, 2011

The Illuminators

I had a chance to listen to some SGR Illuminators this afternoon.

These were featured at the Australian Hifi show in Melbourne a few weeks ago. It's an active speaker and what surprised me was how hard this thing can hit! The accuracy was no surprise - I expected as much.

November 12, 2011

Room measurement case study 1

Here is a case study of one room that I measured as a preliminary investigation. The purpose of this measurement session was to determine how well the proposed plan will work in the region dominated by the room, below 200 Hz. This is Graham's home theatre room that will soon have some Ewaves and some 18" bass bins for some Peavey 18" pro woofers. We measured 10 potential bass box locations and four listening positions to represent two rows of seating. Since this is a preliminary investigation and the final speakers have been built, an Osborn floorstander was substituted. Once all speakers and bass boxes are complete, measurements taken for bass integration are different.

Positions 2 and 4 were desired so bass bins could be built under the screen, after some work on the front wall.

Here you can see the measurement setup - I brought my PC equipped with software to measure the drivers and the room, as well as simulate a suitable bass bin design. Positions 7, 8 and 9 are across the rear wall and 10 on the side wall. Ignore the location of the mic stand!

The mic and bass speaker positions were reversed, so the speaker went in the listening position, then the mic was moved. This works fine for a preliminary assessment, and speeds up the process.

First we establish that the baseline, testing the speaker used for bass with a nearfield. The speaker in question is a conventional ported floorstander, chosen because it's bass driver is near ear level and also due to the ease of measuring into the lower midrange.

Nearfield measurement of port and driver:

The smoothness of the response is due to the absence of room influence. The mic is placed very close so the measurement is dominated by the direct field. In looking at all following charts, keep in mind that this speaker is not flat all the way down and has roll-off below 30 Hz.

Front corners and centre front:

 All three show a strong 50 Hz mode, but the centre position is smoother overall than the corners. You can see how the corners together could smooth each other out. Out of these three, the best single sub solution is the centre. As it turns out, Graham had already chosen this position for a Shiva sub.

Centre (grey), and positions 2 and 4 under the screen.

Both these positions combined work out similar to the central position.

Waterfall plots show decay behaviour.
Here we are looking for modal ringing.

Corners vs centre position:

If this waterfall doesn't display as animated, you may need to right click on the image and open in a new tab or window.

From the main listening position, right corner:

Left corner:


Among other things we learn that this room does not support low bass well. It isn't surprising since it is a large lossy room, with a lot of openings, windows and light construction - timber floor, plasterboard (drywall) light framed walls and ceiling. Notice how the centre position excites the dominant 50 Hz peak less strongly and up to about 120 Hz the decay is more even with less ringing. Above about 150 Hz, all three positions have a lot of ringing in a region where it is sonically a bigger problem for psychoacoustic reasons. This suggests that a suitable treatment scheme might include distributed small bass traps that are effective above 120 Hz.

All measurements from the main listening position:

Confusing? Absolutely, but also useful. Two things stand out - the dominant 50 Hz mode and the roll-off below that point. This suggests that EQ will likely be effective to tame that peak and that brute force is needed to get extension in this room.

How good is the bass where the mains are positioned?

Front centre (grey) is compared to the left and right main speakers in their current position. Note: we didn't measure the actual current main speakers (Bose 901), but instead the response using the same Osborn speakers. With both positions together, the result is fairly similar, although on an individual basis, the centre position is smoother. The lower midrange is likely to lack body and fullness in the lower midrange, based on this measurement.

Four listening positions were measured, but for the sake of brevity,  I won't show them all.

All measurements from the rear row (middle position):

Compared to the previous position some trends can be seen. The 50 Hz mode is still present but we also see more extension and a 30 Hz mode related to the room depth along the listening axis. When we move back closer to the rear wall, the room is now able to support the axial depth mode. We also notice some dips around 50 - 80 Hz which will unfortunately cause a loss of bass impact, and here we start to grasp a problem with optimising multiple rows in a big room. If we achieve extension and bass impact in the main position, the back row will become bass heavy, with a bloated bottom end and missing midbass. A simple solution such as one sub with some EQ will not optimise the entire room well. One choice might be to focus on the prime position and let the chips fall where they may elsewhere. Or a more sophisticated bass integration may be chosen to get more consistent results.

Front corners vs centre:

Now you can see the extra extension and midbass suckout.

Corners vs the centre (back row):

If this does not appear animated, then right click and view in a new tab or window.
Left corner:


 Right corner

So what happens if we add another sub in a different position?

Front centre shown in grey, compared to the rear corners (green right magenta left).

Now we can see that the midbass suckout is removed. A small sealed helper sub could work well here with some care given to avoiding localisation. A bandpass sub with a sealed rear chamber and a 75 Hz low pass with a steep slope would be a good place to start.

How would this affect the main position?

This helper sub if made sufficient in extension could add some bottom end by as much as 10 dB at 30 Hz and the right corner could smooth out the midbass as well. A little more EQ is needed around 50 Hz. Overall, it appears that it would actually improve the main position as well.

This is a preliminary investigation. The final speakers will need to be measured in place with the chosen bass management settings, treatment and EQ all in place in order to fully optimise the bass. So at this point, we are looking at the big picture and aiming to find the solutions most likely to work.

Bass bins

Graham bought my Peavey 18" woofers to go in some bass bins under his screen (positions 2 and 4). We ran some sims using these drivers in both a vented and tapped horn design. As much as I was hoping he might go for a tapped horn for the fun of it, I had to admit I could not see any major advantage in the sims. We came up with a large vented box with a slot port.

How do these positions measure in the four measured positions?

Superimposing all positions, and both bass bins, again noting that they aren't built yet, but we are looking at the measurement with substitute speakers, we can see the greater extension in the rear row.

Main listening position:

Clearly they are smoother together.

Left seat in the front row:

Rear row placed 1.4m from the rear wall:

Both share a deep notch at 60 Hz.

Rear row moved closer to the rear wall (750mm).

All up around 50 sweeps were taken and much of this data isn't shown here.

3 sub options

Now many are familiar with a certain Harman paper on multiple subs. It recommends subs at the centre of the front and rear wall for many rooms. This turns out quite well with peaks and dips often coinciding:

Unfortunately due to a window this is purly academic. If the rear right sub is added, the suckout is also removed:


From these results we can see:
  • the proposed locations will work quite well
  • two bass bins are better than one in terms of smoothness
  • the current sub position (front centre) appears to work best as a single sub solution
  • the front row is reasonably smooth but lacks extension
  • the rear row has midbass suckout but greater extension
  • a rear corner helper sub has the potential to solve both problems
  • bass trap treatment should ideally focus on absorption down to 50 Hz along with distributed smaller traps to target the region above 120 Hz
  • a good result is possible in the front row with one sub, moderate EQ and compact bass traps